Tool Superhard Coating Ion Plating Machine Enhanced Hard Film Deposition
Tool Superhard Coating Ion Plating Machine Enhanced Hard Film Deposition
The Tool Superhard Coating Ion Plating Machine is a cutting-edge solution engineered to deposit ultra-hard, wear-resistant films onto cutting tools, dies, and other precision components. By employing Ion Plating (IP) under a high-vacuum environment, our system ensures exceptional coating density, improved adhesion, and extended product lifespan. This advanced PVD (Physical Vapor Deposition) approach transforms ordinary tools into durable, high-performance assets suitable for a wide range of industrial uses.
Technical Specifications
| Category | Details |
|---|---|
| Coating Method | Ion Plating (IP) / PVD |
| Typical Chamber Size | Customizable (e.g., Φ800×H600 mm) |
| Power Configuration | DC, Mid-Frequency, or RF available |
| Operating Temperature | Up to 600°C (depending on coating recipe) |
| Deposition Rate | Typically 1–3 µm/hr, varies by material |
| Film Thickness | 1–5 µm (adjustable) |
| Vacuum Level | Up to 1×10^-4 Pa (or better) |
| Controls | PLC with real-time monitoring & touchscreen interface |
| Cooling System | Water-cooling for stable operation |
| Applicable Substrates | Steel, Carbide, Various Metal Alloys |
(Note: Actual values may vary based on customer requirements.)
Key Advantages
- Exceptional Hardness & Durability: Forms robust coatings like TiN, AlTiN, TiAlN, or CrN, which significantly enhance resistance to friction, corrosion, and high temperatures; Decreases downtime by reducing the need for frequent tool changes or regrinding.
- Innovative Ion Plating Process: Combines plasma assistance with a controlled vacuum environment to create dense, uniform layers; Improves coating adhesion, minimizing the risk of film peeling in demanding applications.
- Precise Process Control: Features a touchscreen PLC interface for detailed monitoring of critical parameters such as chamber pressure, temperature, and deposition rate; Ensures repeatable results and consistent coating quality for batch or mass production.
- Flexible Substrate Compatibility: Supports steel, carbide, and various metal alloys—making it ideal for cutting tools, injection molds, stamping dies, and more; Offers adjustable coating recipes tailored to specific hardness, thickness, and functional requirements.
- Energy-Efficient Operation: Employs optimized power usage and a stable vacuum design to maintain cost-effective production cycles; Reduces environmental impact compared to older plating or coating methods.
Typical Applications
- Cutting & Milling Tools: Drills, end mills, and reamers benefit from enhanced wear resistance and thermal stability, resulting in reduced tool replacement costs.
- Mold & Die Components: Injection molds, extrusion dies, and die-casting tools gain smoother surfaces and prolonged service life, minimizing maintenance downtime.
- Precision Mechanical Parts: Bearings, shafts, and pump components experience fewer operational failures and improved efficiency under heavy loads.
- High-End Consumer Goods: Decorative yet functional coatings on watches, jewelry, and electronic devices deliver both aesthetic appeal and surface protection.
Common Target Materials
- TiN (Titanium Nitride): Recognized for its balanced hardness and friction resistance.
- AlTiN (Aluminum Titanium Nitride): Excels under high-speed cutting conditions due to excellent heat resistance.
- TiAlN (Titanium Aluminum Nitride): Perfect for machining hard metals, combining toughness and thermal stability.
- CrN (Chromium Nitride): Valued for its corrosion protection and strong bonding on steel and other substrates.
Why Choose SIMVACO?
- Enhanced Tool Lifespan: Less frequent tool regrinds and replacements, reducing production costs.
- Consistent Coating Quality: Achieve uniform, high-density films thanks to strict process control.
- Versatile Applications: Adaptable for diverse industries—automotive, aerospace, electronics, and more.
- User-Friendly Interface: Simplified operational workflow and easy customization of coating parameters.
- Comprehensive Technical Support: Benefit from installation guidance, training programs, and responsive after-sales service.
Request More Information
To discuss how this equipment can optimize your production, please contact our team. We are dedicated to providing comprehensive support, including installation guidance, training, and ongoing technical assistance.
