Pioneering R2R Thin-Film PVD Deposition Machine for Flexible Substrates
Pioneering R2R Thin-Film PVD Deposition Machine for Flexible Substrates
Our roll-to-roll thin-film vacuum coating machine is designed for continuous, high-quality thin-film deposition on flexible substrates. This system combines advanced vacuum technology with high-precision control, ensuring uniform and efficient coating for large-scale production in industries such as flexible electronics, packaging, and energy devices.
Key Technical Features
- Continuous Roll-to-Roll Processing: Enables high-speed, uninterrupted thin-film deposition for large-scale manufacturing.
- Advanced Vacuum Environment: Operates at ≤1×10⁻⁴ Pa, providing a clean and stable process environment to ensure film quality.
- High Coating Uniformity: Achieves ±2% thickness uniformity across the entire substrate, maintaining consistent performance.
- Multi-Layer Deposition Capability: Supports the deposition of multiple functional layers using sputtering, thermal evaporation, or PECVD technologies.
- Large Substrate Compatibility: Processes flexible substrates such as PET, PI, and metal foils with widths up to 1,500 mm.
- High Deposition Speed: Delivers a deposition rate of up to 10nm/s, optimizing production efficiency.
- Real-Time Process Control: Integrated monitoring systems for film thickness, deposition rate, and vacuum pressure ensure precise and repeatable coating results.
Technical Specifications
| Parameter | Specification |
|---|---|
| System Configuration | Roll-to-Roll Vacuum Coating |
| Substrate Type | Flexible Films (PET, PI, Metal Foils) |
| Substrate Width | Up to 1,500 mm |
| Vacuum Pressure | ≤1×10⁻⁴ Pa |
| Film Thickness Range | 10nm - 500nm |
| Coating Uniformity | ±2% |
| Deposition Speed | Up to 10nm/s |
| Deposition Technologies | Sputtering, Thermal Evaporation |
| Process Automation | Fully automated with real-time control |
Applications
- Flexible Electronics: High-precision coatings for flexible displays, sensors, and printed circuits.
- Advanced Packaging: Thin-film coatings for high-barrier packaging solutions to protect against moisture and oxygen.
- Energy Devices: Coatings for flexible batteries, supercapacitors, and thin-film solar cells.
- Wearable Technology: Uniform and durable thin films for lightweight, wearable electronic devices.
- Optical Films: Transparent conductive films for flexible touch panels and optical applications.
Process Advantages
- High Throughput: Continuous roll-to-roll processing enables efficient production with reduced cycle times.
- Stable and Precise Coating: Advanced vacuum control and real-time monitoring ensure consistent film quality.
- Material Versatility: Supports metals, oxides, nitrides, and functional materials for diverse industry needs.
- Cost Efficiency: Optimized for large-scale production, reducing material waste and energy consumption
For more information or to request a demonstration, please contact us today!
