Large Vertical Inline Vacuum Metallizing Machine for Metal Mesh Sensors
Large Vertical Inline Vacuum Metallizing Machine for Metal Mesh Sensors
SIMVACO's inlne sputtering coating machine is specifically designed for precision thin-film deposition on large substrates, tailored for the production of high-performance metal mesh sensors. This advanced system combines cutting-edge vacuum deposition technology with efficient process control, ensuring uniform and reliable metallic coatings critical for sensor applications.
Key Features
- Vertical Configuration for Large Substrates: Capable of processing substrates up to 1,200×2,000 mm, ensuring efficient handling of large-area materials used in metal mesh sensor production.
- High-Precision Metallization: Utilizes thermal evaporation or magnetron sputtering technology for depositing thin, uniform metal layers essential for conductive mesh structures.
- Consistent Coating Uniformity: Achieves coating uniformity of ±2%, ensuring consistent conductivity and optical performance across the entire substrate surface.
- High Vacuum Performance: Operates at ≤1×10⁻⁴ Pa, creating a clean and controlled environment for defect-free film deposition.
- Material Versatility: Compatible with metals such as aluminum, silver, and other conductive alloys used in sensor fabrication.
- Real-Time Process Monitoring: Integrated feedback systems monitor deposition rate, vacuum stability, and material utilization for precise control over coating quality.
- Substrate Heating: Adjustable substrate heating up to 350°C to enhance film adhesion and improve coating performance.
Technical Specifications
| Parameter | Specification |
|---|---|
| System Configuration | Vertical Vacuum Metallizing |
| Substrate Size | Up to 1,200×2,000 mm |
| Deposition Technology | Magnetron Sputtering / Thermal Evaporation |
| Vacuum Pressure | ≤1×10⁻⁴ Pa |
| Film Thickness Range | 10nm - 500nm |
| Coating Uniformity | ±2% |
| Substrate Heating | Up to 350°C |
| Sputter Target | Aluminum, Silver, Conductive Alloys |
| Process Automation | Fully automated with precision control |
| Deposition Speed | Up to 5nm/s |
Applications
- Metal Mesh Sensors: Precision thin-film coatings for conductive mesh layers used in touchscreens, flexible displays, and advanced sensors.
- Transparent Conductive Films: Metallization of substrates for high-transparency and high-conductivity applications.
- Flexible Electronics: Thin metallic coatings on flexible and rigid substrates for electronic circuits and sensor components.
- Industrial Sensors: High-quality conductive films for large-scale sensor production in automotive, aerospace, and manufacturing industries.
Process Advantages
- High Production Efficiency: Continuous vertical processing enables high-throughput production with minimal downtime.
- Stable Film Quality: Real-time process control ensures uniform conductivity and defect-free deposition across large substrates.
- Material Optimization: Advanced deposition processes reduce material waste while maximizing coating efficiency.
- Scalable for Large-Format Sensors: Designed to meet the demands of industrial-scale metal mesh sensor production.
The large vertical vacuum metallizing production line is a reliable and high-precision system for producing metal mesh sensors on large substrates. With advanced vacuum technology, consistent coating uniformity, and precise process control, it is ideal for applications requiring superior conductive films for sensors and transparent conductive layers.
Contact Us to learn how this system can optimize your metal mesh sensor production and meet your technical requirements.
