High Performance R2R Packaging Film PECVD Deposition Equipment
High Performance R2R Packaging Film PECVD Deposition Equipment
Our High-Performance R2R Packaging Film PECVD Deposition Machine is designed for continuous, precise, and high-efficiency thin-film deposition on flexible packaging films. Leveraging PECVD (Plasma-Enhanced Chemical Vapor Deposition) technology, this system ensures superior barrier coatings, protective layers, and functional film performance for advanced packaging applications. By incorporating a sandwich-structured film layer, the PECVD process achieves exceptional barrier performance against moisture and oxygen, critical for food and pharmaceutical-grade packaging solutions.
Pre-Treatment: Ion Source Cleaning
Our system includes an integrated ion source cleaning mechanism that enhances substrate preparation:
- Ion Source Cleaning Technology: This technology utilizes ion bombardment to remove contaminants from the substrate surface. By effectively cleaning the surface prior to coating, it ensures better adhesion and improved film properties.
- Enhanced Surface Activation: The ion cleaning process activates the substrate surface, increasing its reactivity and promoting stronger bonding with the deposited film. This results in higher-quality coatings with improved durability.
- Controlled Environment: The cleaning process occurs in a controlled vacuum environment, minimizing exposure to contaminants and ensuring that the substrate is in optimal condition for film deposition.
Key Features
Our Roll-to-Roll PECVD Deposition Machine offers advanced thin-film coating capabilities with a focus on precision, scalability, and flexibility. Designed for high-speed, continuous production, it ensures:
- Superior Coating Quality: Uniform deposition with <±5% coating uniformity and excellent adhesion.
- Sandwich-Structured Film Layer: Multi-layer coating construction enhances moisture and oxygen barrier properties, meeting the highest packaging standards.
- Flexible Substrate Compatibility: Compatible with plastic films (PET, PP, PE), metalized foils, and other flexible materials.
- High Scalability: Optimized for large-scale, energy-efficient manufacturing processes.
- Advanced Process Control: Real-time monitoring ensures consistent film thickness and stable.
Technical Specifications
| Specification | Details |
|---|---|
| Coating Method | Roll-to-Roll PECVD |
| Substrate | Pastic Films, Metalized Films |
| Coating Uniformity | <±5% Across Substrate |
| Process Control | Real-Time Monitoring |
| Substrate Width | Customizable (Standard 1500mm) |
| Coating Materials | Siloxane and other food/pharmaceutical-grade barrier films |
| Film Structure | Sandwich-Structured Layer for Barrier Performance |
| Applications | Barrier Films, Protective Coatings |
Applications
- Barrier Films: Superior protection against moisture, oxygen, and UV for flexible packaging.
- Protective Coatings: Thin-film layers with enhanced durability and surface performance.
- Functional Films: Anti-static, anti-scratch, and specialty coatings for packaging.
- Optical and Decorative Layers: PECVD coatings for aesthetic and reflective applications.
